Cream emulsion, a key ingredient in dairy and food industries, requires precise homogenization to achieve a stable mixture of fat and water phases.
Traditional methods often face challenges such as inconsistent particle size, phase separation, or inefficient processing.
Bonve high-shear homogenizer pumps (FHM series) provide a robust solution, leveraging advanced engineering to enhance product quality and production efficiency in cream emulsion applications.
Challenges in Cream Emulsion Production
1.Uniformity: Fat globules must be reduced to micron-level sizes (1–2 μm) for stability and smooth texture.
2.High-Viscosity Handling: Cream bases often exhibit high viscosity, demanding equipment capable of continuous processing without clogging.
3.Thermal Resistance: Compatibility with high-temperature steps, such as pasteurization, is critical.
4.Scalability: Adaptability to both small-batch and large-scale production requirements.
Bonve Homogenizer Pump: Technical Advantages
Bonve FHM series homogenizers excel in addressing these challenges through innovative design and performance:
- Multi-Stage High-Shear Homogenization
FHM3 Series: Equipped with three-stage rotor-stator assemblies, the pump applies intense shear forces to break down fat globules into submicron particles, ensuring a uniform emulsion.
Zero Dead Zones: Smooth internal surfaces and optimized flow paths eliminate residue buildup, maintaining consistency across batches.
2. High-Viscosity and High-Temperature Compatibility
Robust Construction: Rotor shafts with wear-resistant coatings and 150°C heat-resistant seals withstand viscous creams and thermal processes.
Pre-Feeding Support: For low-fluidity media, Bonve lobe pumps can be integrated upstream to ensure steady material transfer.
- Scalable Throughput and Customization
High Capacity: The FHM3/240 model delivers up to 60 m³/h flow rate, ideal for large-scale production lines.
Flexible Configurations: Adjustable port sizes (DN40 to DN100) and connection types (flange, clamp, thread) allow seamless integration into existing systems. - Sanitary and Safe Operation
Food-Grade Materials: Stainless steel (SS304/316L) construction meets hygienic standards, enabling easy cleaning and corrosion resistance.
Reliable Performance: NSK bearings and precision-machined components ensure low-noise, vibration-free operation for 24/7 production.
Typical Process Workflow with Bonve Homogenizers
1.Premixing: Combine fat, water phase, and emulsifiers in a primary mixer.
2.High-Shear Homogenization: Pass the mixture through the FHM3 pump for multi-stage shear, achieving micron-level fat dispersion.
3.Heat Treatment & Cooling: Transfer homogenized emulsion to pasteurization and cooling stages, supported by the pump's thermal resilience.
Customer Benefits
1.Enhanced Product Quality: Consistent particle size distribution extends shelf life and improves texture.
2.Cost Efficiency: Integrated mixing, homogenizing, and pumping functions reduce equipment footprint and energy consumption.
3.Adaptability: Modular design supports diverse formulations, such as flavored creams or low-fat variants.
Why Choose Bonve?
As a leading Chinese manufacturer of rotary lobe pumps and homogenizers, Bonve combines 20+ years of expertise with proven global success (50,000+ pumps in operation).
Their solutions are trusted by 5,000+ clients across industries, including dairy, food, and pharmaceuticals.
For cream emulsion production, Bonve delivers not just equipment but tailored process optimization, ensuring operational excellence.
Contact Bonve
Explore technical specifications or request customized solutions at [www.bonvepumps.com], or contact [bvsales3@Bonvepumps.com] for more information.